When every penny counts, manufacturers turn to wire processing equipment suppliers to assist cut production costs and improve the cost per lead. To assist in your following equipment purchase, Komax offers five things to know about automatic crimping machines.
In today’s competitive business environment, wire harness manufacturers are winning contracts through the penny. When every penny counts, manufacturers look to wire processing equipment suppliers to help you cut production costs and enhance the cost per lead. With more and more OEMs requiring suppliers to meet quality standards like the IPC/WHMA-A-620 and SAE AS7928 (for aerospace), wire crimping is definitely a hot topic within the wire processing industry. Every company should understand five key factors before purchasing wire stripper crimper machine.
A brief Internet search for wire crimping machines will return several potential suppliers with diverse product offerings. Machines that range between semi-automatic loose-piece crimping to fully automatic measure, cut, strip, and terminate are available available on the market. But how do you know which crimping machine to select? It’s crucial that you run a production analysis of all current jobs to better understand the volume of crimps required for each. After that, a business can talk to an applications or sales engineering specialist to look for the cost savings between semi-automatic and fully automatic machines.
Product innovation, particularly in industries including automotive, military, and aerospace, is really a main contributor to an OEM’s long term sustainability. As products and applications evolve, so will the wire harness requirements from the customer. How will these application changes affect future production requirements? In regards to fully automatic crimping machines, the flexibleness in the machine should behave as a defining characteristic to get a typical contract manufacturer. Double crimping, MIL crimping, ferrule crimping, tinning, and seal insertion are typical common applications among North American OEMs.
As different industries possess different challenges, customers should plan accordingly to meet these requirements on an open-platform crimping machine. Customers should always consider the future and how their heavy duty cable strip cut machine will meet the needs for business in 5yrs and beyond.
Customer and technical service must be accessible to clients who purchase capital equipment. Several customers depend on one fully automatic crimping machine for all their production needs, technical service is critical inside the instance a piece of equipment stops running. Some suppliers train and certify their technicians across all products while some train technicians exclusively for specific product categories. Ensure that you perform the due diligence and understand the service structure of the supplier and credentials of each and every service technician.
Among the fastest methods to cut costs is to reduce unnecessary scrap material. Crimp force analyzing (CFA) software is able to detect inaccurate strip lengths, missing strands, crimp height, and insertion depth. Although companies today might not exactly utilize CFA, making the required changes to feature CFA may pay dividends on a small investment, as you may reduce the number of faulty crimps and save money on your manufacturing costs.
Its not all crimping machines are alike, and in relation to the accurate repeatability of wire crimps, quality matters. Word-of-mouth referrals tend to be probably the most dependable in determining dexjpky35 accuracy of your supplier’s marketing message while identifying the good and bad points in the machine. Be prepared to ask key questions such as which kind of feasibility testing the equipment has endured ahead of product launch. A minimal-priced, coax cable stripper may look fantastic on paper, nevertheless the potential issues, including crimp repeatability, in an aging machine may affect its long-term ROI.
In all of the, there are many more factors a possible customer and current wire harness manufacturer should identify when looking for their automatic crimping processes, including wire type and quality, applicator, and the weather environment. A computerized crimping machine is actually a long-term investment as well as every business should consider looking at its current production needs along with its future capabilities.