Many bobblehead lovers are curious with regards to how custom bobble heads is produced and why it always takes weeks to produce one. With a top level, there are four steps involving in developing a custom bobblehead doll: sculpting, molding, polishing, and painting, excluding both preparation work and final shipping. Just before getting into details of each step, it is actually worth mentioning that the process described is for the resin-based bobblehead.
1. Sculpting (Less than a day to seven working days)
This method takes a mastery of hand sculpting skills. It will always be performed by skillful artists, who routinely have years of experience doing hand sculpting according to provided photos or reference objects. It might take 4 to 5 hours for the very experienced artist to sculpt a 7-inch bobblehead, while for any less experienced artist it may take over a day or two. When the initial sculpting is finished, the customer will have the opportunity to examine its photos. Making changes is pretty simple and easy quick at this stage. Alternatively, it will be more expensive to request a difference with a later stage for the reason that whole sculpture has to be rebuilt. Therefore, a consumer should glance at the initial sculpture carefully when the bobblehead maker is looking for comments. In case you are not sure, you ought to require more photos or require clarification. By doing that, you could spend more time upfront, but additionally, you will minimize your opportunity of needing to get the bobblehead reworked later and getting to pay for more. Also, the consumer should know which a custom bobblehead doll is created depending on submitted photos rather than a live person. Therefore, the expectation must be set properly with regards to the resemblance and facial expression of the final bobblehead doll.
2. Molding (7-10 working days)
Molding is the method through which the original sculpture from your previous process will be utilized as basics to build the profile and curvatures of a bobblehead’s body and head. First, a semi-liquid silicone gel will be used on the surface of the initial sculpture. A soft silicone coating that takes the design of the sports bobbleheads will probably be formed as soon as the gel dries. Then, a plaster coating is going to be applied on the surface in the silicone coating. The plaster coating will end up a hardened cast right after the drying process. Subsequently, the original sculpture is going to be taken out of the silicone coating. Right after the preparation job is done, melted resin will probably be injected to the emptied silicone coating to create the bobblehead. Considering that the silicone coating is soft, the plaster cast wrapping the silicone coat will act to hold the resin from the desired shape before it really is solidified. After the resin becomes solid, it will likely be taken off by opening the plaster and peeling from the silicone coating. At this point, a raw bobblehead doll has been given.
3. Polishing (anyone to three working days)
A raw bobblehead will not be ready to be painted. They have grease on its surface that should be removed, and rough surfaces that should be ground smooth. Neglecting the polishing process can result in poor painting down the road. Polishing a bobblehead doll also demands a decent measure of craftsmanship. Because its shape and curvature are different in one to another one, this process still can not be standardized and automated. As well as eliminating the grease and smoothing the surface, refining the raw bobblehead details manually could be necessary. Because of tolerances stemming through the molding process, deviation from your initial sculpting is unavoidable. The sculpting artist often should fine-tune the raw bobblehead right after the initial polishing, and also this process might need to be reiterated. Should it be determined the defects cannot be fixed, the entire raw bobblehead must be scrapped.
4. Painting (a person to three working days)
Painting is not really as basic as it looks to be. The initial step is usually to blend base colors to generate colors the consumers desire. The grade of the blended colors is essential, as it possesses a large affect on the aesthetic aspect of the bobblehead. Also, because every bobblehead may have its unique colors, simply making the specified colors with good quality for wedding cake toppers are often very time-consuming. Secondly, painting is carried out by using the painting brush manually, as a result of b0bbleheads painting areas and complex surface curvatures. Moreover, customers often ask to generate different patterns on his or her clothing. In these instances, the painting artists will be asked to alternate different painting brushes on those tiny areas, which is actually a demanding task. Once paints are put on a bobblehead doll for both its head and body, it can be assembled using a spring with glue on ends. Obviously, utilizing the spring is the reason why the bobblehead doll bobble.
Hopefully, at this point, whoever finishes reading these has experienced an improved idea of the standard procedure of building a custom bobblehead doll. Using a better comprehension of this process, a consumer can better plan her or his next buying of a custom bobblehead doll.